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Vibration methods for analyzing industrial systemsVibration methods for analyzing industrial systems


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Rotor Balancing with Balanset-1A: A Comprehensive Guide

Balancing rotors is a crucial process in maintaining the efficiency and longevity of agricultural and industrial equipment. The Balanset-1A by Vibromera offers a robust solution for this task, specifically designed to cater to a wide range of machinery, from combine harvesters to industrial turbines. This article will walk you through the rotor balancing process using Balanset-1A, highlighting its features and benefits.

Preparation of Equipment

Before starting the balancing process, the equipment must be properly prepared. This involves setting up vibration sensors perpendicular to the rotor's axis and securing a laser tachometer on a magnetic stand, aiming it at reflective tape on the pulley. Connect the sensors to the Balanset-1A device and link it to a laptop via USB. Launch the Balanset software and select the two-plane balancing mode.

Initial Vibration Measurement

Weigh the test mass and record its weight and placement radius prior to balancing. Start the rotor to measure the initial vibration level, which will help determine the amplitude and phase of the imbalance.

Balancing in the First Plane

Place the test mass in the first balancing plane, corresponding to the first sensor's location. Run the rotor to measure the vibration level. It's crucial that the amplitude or phase changes by at least 20%, indicating a partial correction of the imbalance.

Balancing in the Second Plane

Move the test mass to the second plane (where the second sensor is installed) and run the rotor again for measurement. These readings will assist the software in calculating the precise location and weight of the corrective loads.

Imbalance Correction

Based on the collected data, the Balanset software will suggest corrective weights and installation angles for both planes. Remove the test mass and prepare the corrective weights as per the software's recommendations. Install them at the correct angle in the rotor's rotation direction from the initial test mass position.

Verification and Completion of Balancing

Run the rotor for a final balancing check. If the vibration has been reduced to an acceptable level, the process is complete. If further correction is needed, the software will guide you on where and how much additional weight to install.

Balancing should only be performed on equipment that is mechanically sound and securely mounted. If not, repairs and proper mounting are required before proceeding with balancing. The rotor should be clean and free of contaminants that could interfere with the balancing process.

Advantages of Using Balanset-1A


Portability: Compact and easy to transport, making it ideal for field operations.
User-Friendly Software: Intuitive interface with step-by-step instructions ensures ease of use.
Multifunctionality: Functions as both a vibrometer and balancing device.
High Precision: Accurate phase and vibration measurements ensure reliable results.
Cost-Effective: Offers excellent value for money, suitable for both large and small operations.


In conclusion, the Balanset-1A is an excellent tool for balancing rotors, offering precision, ease of use, and versatility. Whether you're dealing with small agricultural machinery or large industrial equipment, this device can help maintain the operational efficiency and longevity of your machines.


Contact Information:

For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.

Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.

Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.
Buy Balanset-1A on eBay

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